Maintenance and commissioning of industrial boilers

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IBS's commitment: innovation and technology at the service of efficiency

IBS's commitment: innovation and technology at the service of efficiency

Since 2018, IBS has been at the forefront of applying advanced technologies for the maintenance and optimization of complex systems.

Our innovation focuses on three pillars:

We have gone beyond the concept of corrective and preventive maintenance to adopt a predictive approach, maximizing plant uptime:

  •     Advanced telemetry: We implement continuous, cloud-based remote monitoring systems for critical parameters such as exhaust gas analysis and flow rates. This data is transmitted in real time to our central hub.
  •     Big Data Analysis: We use algorithms to analyze historical operating patterns and real-time data. This allows us to predict component failures (e.g., pumps, valves) days or weeks before they occur, planning interventions precisely when needed, rather than at fixed intervals.
  •     Non-invasive diagnostics: Use state-of-the-art instrumentation (e.g., high-resolution calibrators and multi-sensor smoke analyzers) to perform fast and accurate inspections.

For IBS, innovation translates directly into measurable savings for the customer, thanks to continuous digital performance monitoring.

  •     Precise and efficient adjustment: Our burner commissioning and calibration goes beyond manual adjustment. We use complex data to find the optimal boiler operating point based on the process load, maximizing thermal efficiency and reducing fuel consumption.
  •     Technological renewal: We don't just repair; we modernize. We specialize in integrating the latest heat recovery systems (e.g., high-efficiency economizers) and replacing legacy control systems with state-of-the-art PLCs and HMIs, making the plant manageable with intuitive, Industry 4.0-ready interfaces.
  •     Flexible multi-fuel solutions: We develop innovative solutions that allow boilers to efficiently switch between different fuels (e.g., from gas to diesel or backup fuel) to maximize cost savings in response to fluctuations in the energy market.

Sustainability is not just an ecological concept, but a strategic approach that integrates environmental, social, and economic responsibility into all business activities to ensure long-term success.

  •     Environmental sustainability (energy efficiency): Proper commissioning is the first line of defense against waste. Ensuring the boiler is calibrated and optimized for its operating specifications means it will burn less fuel to produce the same amount of steam or heat. This directly reduces resource consumption, CO2 emissions, and the customer's carbon footprint.
  •     Economic sustainability (operating costs): A properly tested and regulated boiler not only reduces consumption but also decreases the risk of breakdowns and premature wear. This translates into lower operating costs (less fuel consumption) and reduced unexpected maintenance costs for the customer.
  •     Social sustainability (security and compliance): Ensuring that the boiler operates safely and in full compliance with all technical and environmental standards is a crucial aspect.

We offer a complete package of services to manage the entire life cycle of your boiler systems:

Commissioning

Certified commissioning: We perform the initial commissioning and precise calibration of the system, ensuring that it operates immediately at peak performance and in full regulatory compliance.

Combustion optimization: fine-tuning of burners to maximize energy efficiency and reduce emissions.

Preventive and corrective maintenance

Scheduled maintenance contracts: Customized plans for the periodic verification of critical components, preventing costly failures and unplanned downtime.

 

Rapid corrective interventions: A specialized technical team is ready to intervene to restore system functionality with minimal response times.

Advanced diagnostics and modernization

Flue gas analysis and performance: Use of precision instrumentation for continuous efficiency monitoring.

Revamping and Retrofitting: Consulting for the modernization of existing systems, implementing new technologies for efficiency and digitization (e.g., remote control).